Services offered in OT integration
DCS (Distributed Control Systems)
Programming and on-site commissioning experience of automation stations/controllers and process visualisation using systems:
- SIEMENS PCS7 (in chemical and heavy industries)
- EMERSON DeltaV (in pharmaceutical and heavy industries)
PLC (Programmable Logic Controller)
Design, controller hardware setup, programming and on-site commissioning for PLC controllers programmable with IEC 61131-3 compatible languages (text based ones (IL, SCL or ST) or graphical based (LAD, FBD, SFC)) for following PLC brands known from experience:
- SIMATIC (series S7-300, S7-400, S7-1200, S7-1500) programmable with Simatic STEP7 or TIA Portal environments (including redundant H systems)
- Emerson (ex.GE-Fanuc/GE) (series RX7i and RX3i, VersaMax, RSTi) including redundant controllers, programmable with Proficy Machine Edition
- ABB (series AC500, AC500-eco, AC500-S) programmable with ABB Automation Builder (CoDeSys based software tool)
- Omron (C200H, CS1, CPM1A) programmable using CX-Programmer tool
- PILZ PSS modular safety PLC (Programmable Safety System)
- Schneider Modicon TSX PLC, Beckhoff PLC, Delta PLC, Unitronic PLC, Eaton PLC
SCADA (Supervisory Control and Data Acquisition)
Configuration and commissioning of visualization for process data at operator stations.
Practical experience in development using:
Practical experience in development using:
- iFix SCADA as well as the Cimplicity HMI
- ASIX SCADA
- Siemens WinCC SCADA (in PCS7)
and making modifications to validated systems running:
- Wonderware InTouch SCADA and Crystal reports
Operator panels (HMI)
Programming of the devices used for local production supervision or to provide visualization for operators at the plant floor.
Systems known from experience:
- WinCC comfort HMI panels (with PCS7 Industry Library)
- Emerson (ex. GE-Fanuc) QuickPanel series
- ABB CP600 series
- AllenBradley PanelView series
- Omron NT series
- ASIX HMI
Industrial communication systems
Last but not least is configuration and commissioning of the factory communication systems which covers:
- industrial networks (e.g. ProfiNET, ProfiBUS, SNP, EGD, CANbus and Modbus standard RS232/422/485 and TCP/IP versions)
- configuration of data transmission through serial links (RS485/422 or RS323) to dedicated 3rd party equipment (eg. bar code scanners, weighting systems)
- field bus systems (e.g. ASi, IoLink, Profibus PA)
- wireless based communication (e.g. Industrial Wireless LAN (IWLAN))
as well as a bit older classic telemetry solutions:
- non-industrial based / public communication networks (e.g. PTSN, GSM, Internet, Starlink)
- telemetry and RTUs (Remote Terminal Units) configuration for systems based on standard PTSN or GSM modems or dedicated radio telemetry modules
Services offered in OT integration
Communication languages
We do the work for people. Therefore - not only programming languages - but also foreign languages are in our focus.
We talk fluently English and Polish and we do have basics of German and Greek languages to enable communication.
Every factory has its own mix of machines, control systems and IT tools.
A short discussion is usually enough to understand whether an OT integration project is feasible, what the risks are and which options make the most sense.
Discuss your integration needs
If you are facing issues with data from your shop floor, planning a new MES or SCADA, or simply want to understand what is realistically possible with your current equipment, I am happy to review your situation...